The Industrial Online NIR Moisture & Coat Weight Sensor MCT460 device from KPM Analytics is an advanced industrial NIR sensor for continuous and non-contact measurement of critical parameters in manufacturing processes. The device allows for the monitoring and control of moisture, oil, coat weight, film thickness, temperature, and more, providing real-time feedback to improve product quality and reduce waste.
The technology is based on near-infrared radiation, where the sensor measures the amount of light reflected from the product and translates it into measurable values of moisture and other chemical content. A high-speed rotating optical filter mechanism enables the selection of specific wavelengths for each application, and the system performs a comparison against an internal reference source for maximum accuracy.
The key advantages of the device include exceptionally high accuracy of ±0.1%, immediate response time along the production line, durability in harsh environments thanks to its cast aluminum and high-sealing structure, the ability to integrate with industrial control systems via Modbus, Ethernet IP, Profibus, and other interfaces, and easy maintenance due to a modular design and built-in diagnostic control.
The device is suitable for a wide range of industries. In the food industry, it's used to measure moisture and fat in products like grains, snacks, and popcorn. In the paper and wood industry, it allows for moisture and coating control. In the tobacco industry, it provides accurate measurements of moisture, nicotine, and sugar. Additionally, it is used in the polymers, detergents, fertilizers, ceramics, and renewable energy industries, among others.
The system is available in two configurations: a standalone unit with all outputs built into the sensor body, or a system with an external operator interface unit for centralized management. Additional accessories include an infrared temperature sensor, a sampling stand for powders and granules, a calibration standard for checking stability, and customized enclosures for food environments and challenging working conditions.
The accompanying SensorVu Windows-based software allows for quick installation, calibration, recipe selection, trend tracking, and production data collection to improve processes. It also supports the simultaneous management of multiple sensors.
The Industrial Online NIR Moisture & Coat Weight Sensor MCT460 device is a reliable control tool that gives manufacturers full control over their production processes, improving product quality, increasing output, and reducing costs. It is a professional industrial solution designed for companies seeking a high level of long-term accuracy and stability.
Types of nir cameras
1. Industrial Online NIR Moisture & Coat Weight
The Industrial Online NIR Moisture & Coat Weight sensor is a state-of-the-art solution for real-time quality control in manufacturing processes. Using Near-Infrared (NIR) technology, it provides continuous, non-contact measurement of both moisture levels and coating thickness across a wide range of industrial applications.
Key Features
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Real-time, non-destructive measurement of moisture and coat weight.
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High precision and stability, even under challenging conditions.
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Easy integration with existing process control systems.
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Designed for high-speed industrial production lines.
Applications
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Paper and packaging industry: measuring coat weight and moisture balance.
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Food industry: monitoring moisture in baked goods, powders, and coatings.
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Film and plastics: controlling coating uniformity and drying efficiency.
Benefits
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Reduces material waste and energy costs.
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Ensures consistent product quality.
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Increases process efficiency and productivity.
2. Online NIR Moisture & Oil/Fat Sensor for Snack
Designed specifically for snack food production, the Online NIR Moisture & Oil/Fat Sensor offers precise, real-time monitoring of critical parameters during frying, baking, and drying processes. It ensures consistent flavor, texture, and shelf life for consumer products.
Key Features
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Dual measurement: moisture content and oil/fat percentage.
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Non-contact, hygienic design for continuous operation.
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Fast response time for immediate process adjustments.
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Compact and easy to install above conveyors or production lines.
Applications
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Snack industry: chips, crisps, extruded snacks, nuts, and baked goods.
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Food quality control: ensuring optimal oil absorption and moisture levels.
Benefits
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Enhances flavor and consistency of finished products.
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Extends shelf life by preventing over- or under-drying.
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Improves yield and reduces production costs.
3. Online Wash Down NIR Moisture & Oil/Fat Sensor
Built for demanding hygienic environments, this wash-down NIR sensor combines robust construction with accurate online monitoring of both moisture and oil/fat content. Its IP-rated design makes it suitable for industries with strict cleaning requirements.
Key Features
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Wash-down housing for high sanitation environments.
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Accurate dual measurement of moisture and oil/fat levels.
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Easy integration into production lines.
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Resistant to cleaning chemicals and water spray.
Applications
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Food processing plants requiring regular wash-downs.
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Pharmaceutical production environments.
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Dairy, meat, and beverage industries.
Benefits
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Meets hygiene and safety standards.
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Maintains accuracy even after frequent cleaning.
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Provides reliable real-time quality control.
4. Industrial Online NIR Moisture Sensor
The Industrial Online NIR Moisture Sensor is an advanced instrument for continuous moisture measurement in bulk and processed materials. It improves process efficiency by delivering accurate, real-time data directly to production control systems.
Key Features
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Fast, non-contact moisture analysis.
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Rugged industrial design for harsh environments.
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Calibrated for a wide variety of materials.
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Real-time data for process optimization.
Applications
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Agriculture: grain, seed, and forage drying.
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Building materials: cement, sand, plaster, and gypsum.
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Food industry: powders, cereals, and baked goods.
Benefits
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Saves energy by optimizing drying and heating.
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Prevents under- or over-processing.
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Improves final product consistency.
5. Online RF Moisture Sensor
The Online RF Moisture Sensor uses Radio Frequency (RF) technology to measure moisture deep within materials. Unlike surface-only sensors, it provides highly accurate results for bulk, dense, or granular products.
Key Features
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Penetrates deep into materials for internal moisture measurement.
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Suitable for powders, granules, and bulk materials.
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Continuous online monitoring.
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Low maintenance and long service life.
Applications
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Animal feed and pet food production.
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Mineral and chemical industries.
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Biomass and energy sector.
Benefits
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Eliminates surface measurement errors.
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Ensures accurate quality control.
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Helps reduce energy consumption.
6. Online RF Moisture Sensor for Paper & Board Products
Specially developed for paper and board manufacturing, this RF sensor delivers precise moisture measurement throughout the thickness of sheets and boards. It ensures uniform drying and product stability.
Key Features
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Accurate internal moisture measurement.
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Optimized for paper, cardboard, and packaging products.
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Easy integration into production lines.
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Non-destructive and continuous operation.
Applications
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Paper mills and cardboard factories.
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Packaging and corrugated board production.
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Printing and coating lines.
Benefits
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Reduces waste by preventing curl, cracks, or moisture imbalance.
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Improves efficiency of drying sections.
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Ensures consistent quality in final products.
7. Web Profiling Systems for Moisture & Coat Weight
A comprehensive online system that scans across the entire web of moving materials to detect moisture and coating weight distribution. It provides a complete profile for quality control and optimization.
Key Features
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Cross-direction scanning for full material profiling.
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Measures moisture and coat weight simultaneously.
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Real-time data visualization and process integration.
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High-resolution sensors for accurate mapping.
Applications
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Paper, board, and tissue production.
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Film, foil, and flexible packaging.
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Textile and nonwoven industries.
Benefits
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Detects variations across the entire web width.
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Optimizes machine settings for uniform quality.
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Reduces waste and improves yield.
